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Learning to reach Zen...my polish thread

Posted: Tue May 19, 2009 8:45 am
by cjensen
Hanging on the coattails of Pat's Zen polishing thread...I thought I'd post some thoughts and pics of my beginner experiences using the Nuvite II system.

I started off using the mantra of DON'T USE TOO MUCH POLISH. I think I took it a bit too far, and used TOO LITTLE. I was putting about 5 or 6 fingertip dots on the pad of the buffer, then spreading it around on the surface before turning the buffer on. This did very little in the way of creating the gray-black haze needed to get things started, and I ended up with very little polish happening in the first hour or two of work...

This is what I had before polishing began-

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And here's what I had after five or six passes of F9 and a couple with F7-

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The areas between the rivet lines were showing some signs of shine, but still cloudy, and the rivet lines were still aweful.

So I stopped there, and sought some online advise from those that have polished before me, and the tips were many. The biggest problem, pointed out by Pat, was that I was not using enough polish. In my efforts to be a polishing minimalist, I shorted myself the needed amount of paste, and was getting nowhere. After adding more fingertip sized dots on the surface to be polished (one every two to three inches), I got the nice gray-black haze to form on the surface.

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And after experimenting with a few passes of F9, and G6 (worked the best on the rivet lines), I had MUCH better results, and am now very pleased to be on the road to having a polished RV!

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The swirl marks are a good thing at this point because that means the metal is being moved in the compounding process. They will be removed later with the orbital buffer. The bottoms of one aileron and one flap are to this point, with four hours of work under my belt. Now that I have a better feel for the technique, it'll speed up somewhat, but it's still gonna take some hours!

I'll update with more pics as I move thru the stages!

8)

Posted: Tue May 19, 2009 11:26 am
by smithhb
That looks really great Chad. Do most folks apply a top coat of anything for protection? How often do you expect to have to re-buff?

Posted: Tue May 19, 2009 12:00 pm
by cjensen
Nope, no top-coat. There isn't anything out there that will stick to a polished surface, and even if it did, if it started to chip or anything down the road, it would start to look really bad.

I think most people re-polish once, maybe twice a year after the initial LONG polish is done.

Posted: Tue May 19, 2009 12:12 pm
by dons
That is going to make a nice finish Chad, and it doesn't add to the weight either. I don't know if I would have the patience to do it all before first flight though, maybe just a few surfaces to make sure I liked it.

Posted: Tue May 19, 2009 12:16 pm
by Spike
Nice, but better you than I dude. There are lots of people out there who went down this path and then painted 2 years later. Hope you aren't one of them :evil:

Posted: Tue May 19, 2009 3:11 pm
by cjensen
Spike wrote:Nice, but better you than I dude. There are lots of people out there who went down this path and then painted 2 years later. Hope you aren't one of them :evil:
You an me both man! I'm probably weird (well, I know I'm weird, but...) because after I got the stuff to work (after a good three hours of MAJOR frustration), I actually really enjoyed the work! Almost relaxing. Very strange...

:o

Posted: Tue May 19, 2009 4:41 pm
by Spike
*snicker* yeah, but you have done 7% of the airframe. Talk to us after you are done, the third time :mrgreen:

Posted: Tue May 19, 2009 4:46 pm
by Speed3Guy
Chad keep up the good work. Like you, I find tasks like this enjoyable. Also, you can take consolation in the fact that polishing will take less time than painting it yourself. Really.

Guy

Posted: Tue May 19, 2009 4:53 pm
by Spike
Didn't you paint yours?

Posted: Wed May 20, 2009 8:29 am
by Speed3Guy
Spike wrote:Didn't you paint yours?
Yes, That's why I'm so sure it's quicker to polish! :mrgreen:

Posted: Sun May 31, 2009 6:45 pm
by cjensen
So, is this what Zen feels like??? :wink: 8)

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15.5 hours to get to this point, about 4 of which was the learning curve. The second wing bottom should go in 10-12 hours I would think.

Looks friggin' awesome!! And that's a grade short of the final polish! I'm stopping with C on the bottoms because they are just going to get dirty, and no one will see them on a regular basis.

MUCHO PLEASED TODAY!! 8)

Posted: Mon Jun 01, 2009 10:28 am
by dons
Those sure are shiny Chad, where my shades! I don't think you are going to be questioning yourself if you can do this anymore, nice work.

Posted: Mon Jun 01, 2009 2:10 pm
by Spike
That is sweeet!

Posted: Mon Jun 01, 2009 5:11 pm
by Speed3Guy
Nice work Chad!

Posted: Tue Jun 02, 2009 4:36 am
by BSwayze
Chad,
That's really NICE WORK, man!

Posted: Tue Jun 02, 2009 7:20 am
by Bob Barrett
Good work Chad! Nice riveting also. :)

Posted: Tue Jun 02, 2009 7:53 pm
by flytoboat
Chad,
It's looking great! You could always store those wings hanging from your bedroom ceiling until they go on the airplane :wink:

Posted: Tue Jun 02, 2009 8:58 pm
by cjensen
HAHAHAHA!! :lol: 8)

Posted: Wed Jun 03, 2009 2:11 pm
by RV7Factory
flytoboat wrote:You could always store those wings hanging from your bedroom ceiling until they go on the airplane :wink:
The shape of the wing might even make things look larger than they really are. :o :evil: :mrgreen:

Posted: Wed Jun 03, 2009 2:16 pm
by cjensen
Cold... :notcool: :lol: