Just discovered a worn baffle on cylinder #4. It passed previous condition inspection and now couple hundred hours later I have this. How would you fix it? To replace the whole baffle is a PITA the oil cooler sits on it. Would be a patch a good idea in this highly vibratory corner?
Worn baffle
Worn baffle
RV-9A N666BK flying 4,500+ hours since 2011
Re: Worn baffle
Vlad-
Impressive "badge of honor"! I don't see why you couldn't replace the worn piece with some 6061-T6. I would just make a lap-joint and use countersunk 3/32" rivets. You might want to double-check with A&P Mitch for a second much more qualified opinion.
Impressive "badge of honor"! I don't see why you couldn't replace the worn piece with some 6061-T6. I would just make a lap-joint and use countersunk 3/32" rivets. You might want to double-check with A&P Mitch for a second much more qualified opinion.
Mike Bullock
http://www.rvplane.com
RV-7 | Superior IO-360 | Whirlwind 200RV
Garmin GTN650 | GRT Dual Sport SX EFIS
Status: FLYING!
http://www.rvplane.com
RV-7 | Superior IO-360 | Whirlwind 200RV
Garmin GTN650 | GRT Dual Sport SX EFIS
Status: FLYING!
Re: Worn baffle
I concur with the honorable Mr Bullock. Patch in a piece to replace the baffle's flange.
Jeff Orear
RV6A N782P
Hatz Classic, Welding fuselage
Hatz build log. https://eaabuilderslog.org/?blproject&p ... GNCwv&sid=
Peshtigo, WI
RV6A N782P
Hatz Classic, Welding fuselage
Hatz build log. https://eaabuilderslog.org/?blproject&p ... GNCwv&sid=
Peshtigo, WI
Re: Worn baffle
Doubler. Use flush rivets.