RV6 - aircraft down - final report

Post Reply
User avatar
A2022
Class B
Posts: 1220
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

RV6 - aircraft down - final report

Post by A2022 »

well, a leaking exhaust pipe.... there you go, fire, fatal. I prefer nuts with cotter pins for exhaust ball joint flanges. too many metal lock nuts have failed at this location. this is the first time I have heard of an oil quick drain plug causing a fatal accident. I'm rethinking mine. I really never liked it anyway.

https://data.ntsb.gov/carol-repgen/api/ ... 103266/pdf

The pilot was en route to his home airport. While approaching the airport, the pilot transmitted over the common traffic advisory frequency that he had an emergency and then that he would be making a straight-in landing due to an in-flight. Witnesses stated that the airplane’s engine sounded rough and was sputtering before a “pop” sound was heard. The airplane appeared to be on fire with trailing smoke. The airplane then banked right and left, and turned toward the airport while losing altitude quickly. The airplane then struck the tops of trees before it impacted the ground. Security camera video footage confirmed the witness observations that there was an inflight fire, showed that the fire appeared to be near the engine, and that blue gray smoke consistent with an oil-fed fire was trailing from the airplane.

The oil quick drain on the engine oil sump was found to be leaking, even though it was in the closed position. Examination of the oil quick drain revealed that it was discolored and that the O-rings were melted, indicating that the oil quick drain had been exposed to a high heat condition. Further examination of the area around the oil quick drain revealed the presence of soot on the bottom of the oil sump downstream of the No. 2 cylinder where the engine’s left side exhaust pipe was separated from the exhaust collector. Additional examination of the exhaust system indicated that the left exhaust pipe was a slip fit design and that no exhaust pipe clamp was present. This evidence indicated that the source of the thermal distress event was most likely an exhaust system leak that impinged on the oil quick drain, melting the O rings and resulting in the oil draining from the engine and subsequently igniting. A review of the operating temperatures associated with the engine indicated that the exhaust gas temperature was hot enough to exceed the upper limit of the temperature specifications of the oil quick drain and was also hot enough to ignite the oil. This ultimately resulted in the in-flight fire and led to the pilot’s subsequent loss of airplane control.

nice paint

Image
Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1200+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1220
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: RV6 - aircraft down - final report

Post by A2022 »

Martin, your event will be remembered, and I am acting on it. return to simple, low cost, reliable, original config. the quick drain will hit the trash can. my condolences to the family.


Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1200+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1220
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: RV6 - aircraft down - final report

Post by A2022 »

70 hours on this oil, but I decided to change it anyway because I wanted to get rid of the quick release oil drain. a long trip coming soon. quick release oil drain hit the trash can. Martin, action taken.

Image

Image

Image

Image

Image

Image

Image

Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1200+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1220
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: RV6 - aircraft down - final report

Post by A2022 »

this exhaust joint is close to the oil drain.... I refreshed the nuts and cotter pins on the exhaust ball joints. I was surprised to find a couple of them worn thru on one tang. I upsized the cotter pins to hopefully achieve more life. I also removed one washer. I have not had any issues with CO and there is really not much load on these pipes and I want them to be as free as possible. 1190 hrs on these cotter pins. there is a lot of shaking going on at this joint....

Jerry Lee Lewis - Whole Lotta Shakin' Goin' On
https://youtu.be/Fw7SBF-35Es?si=9qZc0JGtX--Byndz&t=30


Image

Image

Image

Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1200+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

rockwoodrv9a
Class E
Posts: 50
Joined: Sun Nov 06, 2022 8:51 pm

Re: RV6 - aircraft down - final report

Post by rockwoodrv9a »

I dont have a quick drain but not sure about the slip fit. I know I dont have the set up you have. That is something I will check.

User avatar
A2022
Class B
Posts: 1220
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: RV6 - aircraft down - final report

Post by A2022 »

later exhaust pipe versions I have seen do not have this slip fit ball joint with a bolted flange. they have an integral ball joint that does not require a flange. I think the later version is a safer design. hot exhaust gas leak can come from anywhere in the exhaust system, a crack, a broken pipe, or a leaking joint. folks really need to pay attention to the exhaust system and inspect it thoroughly. I caught mine (worn cotter pins) just in time thanks to the NTSB report listed at the beginning of this thread. there is a lot of shaking going on at the exhaust joint and a loose flange will quickly disintegrate.

why risk a quick drain fitting if hot exhaust gas exposure can cause it to fail. just eliminate that risk and remove it.

the pilot that died in this event was well qualified and experienced. he was battling an oil starved engine, a fire, and probably smoke in the cockpit.
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1200+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1220
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: RV6 - aircraft down - final report

Post by A2022 »

pete millers RV-7 ....Since I was ready to service the engine with oil, I replaced the stock drain plug with a quick drain. humm...

MATERIAL: 6061 aluminum and 302 stainless steel
FINISH: Anodized
TEMPERATURE: -60° to +260°F (-51° to +127°C)
O-RINGS: Seal kits available

this 260F capable quick drain plug is surrounded by hot exhaust pipe joints. the original oil plug may be a better option. perhaps the engine manufacturer knows something.

Image

Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1200+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

Post Reply