Learning to reach Zen...my polish thread

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cjensen
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Learning to reach Zen...my polish thread

Post by cjensen »

Hanging on the coattails of Pat's Zen polishing thread...I thought I'd post some thoughts and pics of my beginner experiences using the Nuvite II system.

I started off using the mantra of DON'T USE TOO MUCH POLISH. I think I took it a bit too far, and used TOO LITTLE. I was putting about 5 or 6 fingertip dots on the pad of the buffer, then spreading it around on the surface before turning the buffer on. This did very little in the way of creating the gray-black haze needed to get things started, and I ended up with very little polish happening in the first hour or two of work...

This is what I had before polishing began-

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And here's what I had after five or six passes of F9 and a couple with F7-

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The areas between the rivet lines were showing some signs of shine, but still cloudy, and the rivet lines were still aweful.

So I stopped there, and sought some online advise from those that have polished before me, and the tips were many. The biggest problem, pointed out by Pat, was that I was not using enough polish. In my efforts to be a polishing minimalist, I shorted myself the needed amount of paste, and was getting nowhere. After adding more fingertip sized dots on the surface to be polished (one every two to three inches), I got the nice gray-black haze to form on the surface.

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And after experimenting with a few passes of F9, and G6 (worked the best on the rivet lines), I had MUCH better results, and am now very pleased to be on the road to having a polished RV!

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The swirl marks are a good thing at this point because that means the metal is being moved in the compounding process. They will be removed later with the orbital buffer. The bottoms of one aileron and one flap are to this point, with four hours of work under my belt. Now that I have a better feel for the technique, it'll speed up somewhat, but it's still gonna take some hours!

I'll update with more pics as I move thru the stages!

8)
Chad Jensen
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smithhb
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Post by smithhb »

That looks really great Chad. Do most folks apply a top coat of anything for protection? How often do you expect to have to re-buff?
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cjensen
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Post by cjensen »

Nope, no top-coat. There isn't anything out there that will stick to a polished surface, and even if it did, if it started to chip or anything down the road, it would start to look really bad.

I think most people re-polish once, maybe twice a year after the initial LONG polish is done.
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Post by dons »

That is going to make a nice finish Chad, and it doesn't add to the weight either. I don't know if I would have the patience to do it all before first flight though, maybe just a few surfaces to make sure I liked it.
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Post by Spike »

Nice, but better you than I dude. There are lots of people out there who went down this path and then painted 2 years later. Hope you aren't one of them :evil:
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cjensen
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Post by cjensen »

Spike wrote:Nice, but better you than I dude. There are lots of people out there who went down this path and then painted 2 years later. Hope you aren't one of them :evil:
You an me both man! I'm probably weird (well, I know I'm weird, but...) because after I got the stuff to work (after a good three hours of MAJOR frustration), I actually really enjoyed the work! Almost relaxing. Very strange...

:o
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Post by Spike »

*snicker* yeah, but you have done 7% of the airframe. Talk to us after you are done, the third time :mrgreen:
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Post by Speed3Guy »

Chad keep up the good work. Like you, I find tasks like this enjoyable. Also, you can take consolation in the fact that polishing will take less time than painting it yourself. Really.

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Post by Spike »

Didn't you paint yours?
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Post by Speed3Guy »

Spike wrote:Didn't you paint yours?
Yes, That's why I'm so sure it's quicker to polish! :mrgreen:
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cjensen
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Post by cjensen »

So, is this what Zen feels like??? :wink: 8)

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15.5 hours to get to this point, about 4 of which was the learning curve. The second wing bottom should go in 10-12 hours I would think.

Looks friggin' awesome!! And that's a grade short of the final polish! I'm stopping with C on the bottoms because they are just going to get dirty, and no one will see them on a regular basis.

MUCHO PLEASED TODAY!! 8)
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Post by dons »

Those sure are shiny Chad, where my shades! I don't think you are going to be questioning yourself if you can do this anymore, nice work.
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Post by Spike »

That is sweeet!
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Post by Speed3Guy »

Nice work Chad!
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Post by BSwayze »

Chad,
That's really NICE WORK, man!
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Post by Bob Barrett »

Good work Chad! Nice riveting also. :)

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Post by flytoboat »

Chad,
It's looking great! You could always store those wings hanging from your bedroom ceiling until they go on the airplane :wink:
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Post by cjensen »

HAHAHAHA!! :lol: 8)
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Post by RV7Factory »

flytoboat wrote:You could always store those wings hanging from your bedroom ceiling until they go on the airplane :wink:
The shape of the wing might even make things look larger than they really are. :o :evil: :mrgreen:
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cjensen
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Post by cjensen »

Cold... :notcool: :lol:
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