a couple printed widgets

A forum for the proverbial airport bum who just wants to talk about anything and everything related to flying. Introduce yourself here !!

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

hand grip for my wife's side. fits to the roll bar. I like the one on my side. I need to remember to lift my ass over it, but I'm getting better. the benefit of a secure grip is worth it. sometimes it is wet, or I have a bike on my shoulder, or both. this is how I print it. you may notice the designed slight inward bending. the inside fits the curved inner surface of the roll bar perfectly when installed at 45 degrees or close to that. this is an easy one to print at home. the recess is for any protruding rivets. material is ASA so it can take the heat and UV. 3M dual lock to the backside. if she doesn't like it, take it off, no harm done, but I think she will like it.

Image

Image

Image

Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

passenger side hand grip installed to the roll bar. I have a lot of stuff attached to the backside or the roll bar. I use all of it. the baggage area is also fully used. the grip fit was perfect. 15-minute install time. plastic weight = 43 grams.

Image

Image

Image

Image

Image

Image

Image

Image

Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

Wag-Aero tow bar brackets. sometimes I look back at a design and think about my thought process for the part. I think I got this one correct, even though it is a half-pound of plastic. it tucks the tow bar in tightly to the aft baggage bulkhead and leaves room for other stuff, like a folding bike. this buyer didn't request securing pins. I used pins for awhile but over the years I found I just didn't need them, but I am not falling out of loops with a 9. these take longer to print because of the flange taper, but it keeps the load path straight. for load paths, straight is good.

for Wag-Aero tow bar brackets, I use the posilock wedge for a secure lock for pushing. it works and works well with the brackets. the white piece on the left-hand side. years of service and going strong for both the brackets and the posilock. our FBO uses posilocks on their RV tow bar.
https://www.rvplasticparts.com/product- ... el-tow-bar

the Wag-Aero tow bar will not fail at the weld like my Bogi-Bar did because it is hinged. if you are good, you can install the Wag-Aero bar and lock it with one hand. no bending over.


Image


Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

a busy printing day..... I don't print many of the 8 mm triple hole spark plug wire grommets, but I printed some today and a lot of other stuff.

basically, I come home, print some parts to make money to buy fuel and takeoff again.

a truck like this really catches your eye. the juice!


Image

Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

printing some gust locks and I had this bright idea to harmonize my printers so that I don't need to modify the extruder setting when I load a different tool head, but rather adjust the extruder setting in the print g-code. well, I missed this one (LHS) by 5% and what a mess. it shows how sensitive this parameter is. I corrected the number, and it is back to normal printing now. I made the web thickness dimension within .002 inch. material is nylon fiberglass.


Image

Image

Image

Image

Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

I pulled the trigger on a Pantheon printer a while back. I was interested in the Oozebot but he wasn't ready. the Pantheon printers are made to order, and you have to get in line with a deposit. I was notified today they will begin building it in May. good deal. I will be able to get another +50F operational capability for the nylon carbon and glass fiber parts and better accuracy.

https://www.pantheondesign.com/3d-printer
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

weekend orders are piling on, but I am going to ride my bike tomorrow since weather is coming in after that. I'll print them this week and get them out. I am planning to roll 45+ miles tomorrow. temps are 0C in the AM but going to 16C midday where I am going, a perfect weather day.

Ben Böhmer & Wood - Reflection ft. Margret
https://youtu.be/m2ddYdMfedo?si=3j4bvRuaJCetR0D8


Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

print head thermal runaway (foreground).... it doesn't happen very often, but it can happen. it was subtle enough that the safety did not catch it. it became progressively worse until at top it began to smoke the part. be careful with these 3D printers. I push a lot of plastic and have learned you really only want the highest quality printer components for reliability and safety.

Image

***********

printed parts are shipped and some money in my pocket, so I am busting out of here tomorrow for flight/bike ride. hoping to roll 50+ miles on a new trail to me.

Who I'm Not (feat. Cloves)
https://youtu.be/NuM-WmAk53s?si=WCW_XCn6WjCyn0zw


Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

a quick little angle measurement tool for a guy.... maybe it is for the RV10 elevator? I made a new sketch.

link to guy on thingivers... https://www.thingiverse.com/thing:2980263


Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

headset holder, mounted with 3M Dual Lock, going on 2 1/2 years. dog stake weight = 1.1 lb. scuffing the plastic seems to have made a huge difference.


Image

Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

wire and conduit support pieces. seems that .875-inch diameter size conduit is popular. light weight and strong.

Ben Böhmer & Wood - Reflection ft. Margret
https://youtu.be/m2ddYdMfedo?si=1iQ4Gqdqwty1Cjai

Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

GPS Docks keep rockin....


Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

custom phone holder.... I've been printing a few of these lately, so I thought I should have one. I think this is the best location for me. it has some tilt back so I can actually see it. drop it in and go.

what about dancing girls as you fly? nah, that's too distracting. could I navigate my way home with this? sure, just take a left at the waterfall and then over the hill. :)

the question is: can this mount be smaller? I think so. I'll try something.


Image

Image

Image

Image

Image

Image

Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

the battle of the custom phone mount design. this one is half the height but could be good. it has the same lean back or more. so, I don't believe turbulence will be able to dislodge the phone easily. the lean back causes some amount of phone capture for a vertical gust. recessed area for buttons, so no inadvertent button press.

Image

Image

Image

Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

I like the half height. more lean back of the phone with the 3M dual lock installed. yeah, I will probably be flying over your head with a hot chick by my side. :)

my wife will not fly with me anymore because of Trumpster damage to the aircraft. Trumpsters ruining all the fun. I've got a 7mm bullet waiting for that guy at Empire.


Image

Image

Image

Image

Image

Image

Image

Image

Image

Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

a single wire support. it's a shorty...

I wish I would have had it 10 years ago.


Image



Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

I have to admit, I haven't inspected these flap bracket fairings or the little button that pushes the flap cover closed in a year. they seem to be doing well. I think these flap bracket fairings are going on 5 or 6 years. I feel the need for speed.... :)


Image

Image

Image

Image

Image

Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

getting a jump on this week's printing. I don't print these very often, so I was happy to remember it, a Bogi-bar mount for RV-14, tail dragger. this one is unique because the screw slot is accessed thru the part. put some art in every part!

Way Out West - We Love Machine
https://youtu.be/pX910vSInzA?si=nD6XKjvJszGUdLHo


Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

a couple of folks asked for these, so I made them available. a bulkhead ridge protector.


Image

Image

Image

Image

Image

Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

User avatar
A2022
Class B
Posts: 1606
Joined: Sat Mar 05, 2022 8:52 am
Location: Cincinnati, OH
Contact:

Re: a couple printed widgets

Post by A2022 »

well, the Pantheon with uptime kit has finally arrived from Vancouver. the packaging appears to be good, and I don't see any damage to the box. this is a big change for me, since up to this point, I have only had one style printers, LulzBot. it will be a learning curve, with new printer interface and slicing software. don't underestimate the time it takes to master printing with slicing software.


Image

Image

Image
Steve Melton
N531EM, RV9A, Superior O-320, WW 200RV prop, Slick mags, CHT 330F, EGT 1300F, B&C, 1300+ hours
Freedom and Democracy are all that really matter.
Ride a bike, unlock the world.
https://www.rvplasticparts.com/
https://www.gpsdock1.com/

Post Reply